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IMPACT SOCKETS manufacturing process introduction
NINGBO AUTOTECH TOOLS CO., LTD., is a perfect combination of an international trading company and an advanced manufacturing factory. It is a leader in the field of tire valves, tire repair tools and air quick connectors. As a pioneer in China's compressed air accessories manufacturers and well-known air connector suppliers, we are committed to creating products that embody top quality to meet the stringent requirements of the world's top markets.
In the manufacturing workshop of NINGBO AUTOTECH TOOLS CO., LTD., the birth of each IMPACT SOCKETS is the inheritance and development of the craftsman spirit. The company is well aware that as a key component connecting power tools and fasteners, the quality of IMPACT SOCKETS is directly related to work efficiency, safety and even the smoothness of the entire operation process. From raw material selection to finished product delivery, every link has been carefully designed and strictly controlled to ensure that each product can meet or even exceed customer expectations.
1. Raw material selection
High-quality raw materials are the basis for manufacturing high-quality IMPACT SOCKETS. NINGBO AUTOTECH TOOLS CO., LTD. is well aware of this. Therefore, it always adheres to the principle of "keep improving" in the procurement of raw materials. The company strictly screens well-known suppliers at home and abroad to ensure that the purchased steel, alloy and other raw materials meet the highest international standards. These materials not only have excellent mechanical properties, such as high strength, high toughness, good wear resistance and corrosion resistance, but also undergo strict chemical composition analysis and physical property tests to ensure that each batch of raw materials can meet the manufacturing needs of IMPACT SOCKETS.
2. Precision forging
After the raw materials are ready, they enter the precision forging stage. NINGBO AUTOTECH TOOLS CO., LTD. uses advanced forging technology and equipment to heat the raw materials at high temperature, press and form them. In this process, parameters such as temperature, pressure, and time are accurately calculated and controlled to ensure that the forged blanks are accurate in size, dense in internal structure, and free of defects. Through precision forging, the blank not only obtains good mechanical properties, but also has the ability to withstand high impact without deformation and fracture, laying a solid foundation for subsequent processing and use.
3. Fine processing: pursuit of perfection
After forging, the blank needs to go through a series of fine processing processes to become qualified IMPACT SOCKETS, including turning, milling, drilling, tapping, heat treatment, etc. NINGBO AUTOTECH TOOLS CO., LTD. has advanced CNC machine tools and machining centers, which can achieve high-precision and high-efficiency processing. During the processing, the company strictly follows the ISO quality management system standards and conducts strict quality control and inspection for each process. Through fine processing, the inner and outer surfaces of IMPACT SOCKETS have reached extremely high finish and precision requirements, ensuring perfect coordination with fasteners and power tools.
4. Heat treatment and surface treatment
In order to improve the wear resistance, corrosion resistance and hardness of IMPACT SOCKETS, the company also adopts advanced heat treatment and surface treatment processes. During the heat treatment process, by controlling parameters such as heating temperature, holding time and cooling method, the internal structure of IMPACT SOCKETS undergoes phase change and recrystallization, thereby obtaining ideal mechanical and physical properties. The company also uses a variety of surface treatment methods such as sandblasting, galvanizing, and blackening to further improve the surface quality and corrosion resistance of IMPACT SOCKETS. These treatment processes not only extend the service life of IMPACT SOCKETS, but also improve their overall aesthetics.
5. Quality inspection and testing
In the final stage of IMPACT SOCKETS manufacturing, our company also conducts strict quality inspections and tests. These inspections and tests cover multiple aspects such as dimensional measurement, hardness testing, impact testing, and torque testing. Through these inspections and tests, the performance and quality level of IMPACT SOCKETS can be fully evaluated. For products that do not meet the standards, the company will resolutely eliminate or rework them. This strict quality control system ensures that every IMPACT SOCKETS shipped out of the factory can meet or exceed international standards and customer requirements.
6. Packaging and delivery
After IMPACT SOCKETS completes all manufacturing processes and undergoes strict testing, it enters the packaging and delivery stage. The company uses professional packaging materials and processes to carefully package IMPACT SOCKETS to prevent damage or contamination during transportation and storage. The company also provides detailed packing lists and instructions for use and other documents to facilitate customers to understand product information and correct usage methods. Before shipment, the company will also re-check and confirm the goods to ensure that they are correct. This attention to detail and control reflects the company's responsible attitude towards customers and its persistent pursuit of quality.
As one of the leaders in the field of IMPACT SOCKETS manufacturing, NINGBO AUTOTECH TOOLS CO., LTD. has always maintained a keen insight and unremitting pursuit of innovation. The company continues to invest in R&D resources and technical forces to promote product innovation and technological upgrading; at the same time, it strengthens cooperation and exchanges with well-known domestic and foreign companies and scientific research institutions; actively introduces and digests and absorbs international advanced technologies and management experience; and continuously improves its core competitiveness and market share.
